BrickBark © Jacob Turner and Raphael Andreolli

BRICKBARK

ARCHITECTURE
18.1– 10.6 2016

This is a story about Youssef. He is a craftsman living in a “modern” concrete apartment on the outskirts of Marrakech with his wife Yasmine and their two young children. Youssef is currently seeing a disturbing trend in the construction industry. There is an influx in concrete and brick constructed buildings and it appears as this is becoming the most preferred way to build.

Youssef grew up in a traditional mud brick home so he understands the benefits and differences in each construction methods. However vernacular architecture is becoming scarce and he fears people don’t understand the importance of it. Modern construction method lacks thermal performance, craftsmanship and identity. Cities and towns are beginning to lose their unique aesthetic.

 

An unglazed BrickBark tile and the montage part
An unglazed BrickBark tile and the montage part.

BrickBark’s core function is to protect the main structure from direct sunlight in order to reduce heat gain through solar radiation as this is the biggest cause of heat gain in Moroccan housing. Just like the bark of a tree BrickBark flakes away from the facade to create a self shading surface. It was important that the solution was low-tech to fit in with the local construction industry. Even though the system is low tech the patterns created by the flaking tiles shadows can be controlled through computational methods. These patterns can be purely aesthetic or they can be used to increase the functionality of the tiles.

 

Siteplan
Siteplan.

 
 

The southwest facade
The southwest facade.

 
 

Workshop floorplan
Ground level. This space works as the workshop for producing BrickBark.

 
 

Section long side
Section long side.

 
 

Youseff's home
Youseff’s house where he will craft and sell the BrickBark tiles and live with his family.

 
 

First floor
First floor. Where most of daily life happens.

 
 

Section short side
Section short side.

 
 

Roof level
Roof level.

 
 

BrickBark facade
Glazed BrickBark facade.

 
 

axo_diagram_front

 
 

New build facade construction.
New build facade construction.

 
 

Retro fit facade construction.
Retro fit facade construction. Applying BrickBark on an existing building.

 
 

01 Compute BrickBark pattern and mold dimensions

1. Compute BrickBark pattern and mold dimensions.

 
 

001 © Raphael Andreolli

2. Cut molds according to flake factor generated in computer.

 
 

03 Roll clay to desired thickness and lay on mold. Run cutter in mold grooves and reuse excess clay

3. Roll clay to desired thickness and lay on mold. Run cutter in mold grooves and reuse excess clay.

 
 

04 Dry clay tiles on mold for recommended time period

4. Dry clay tiles on mold for recommended time period.

 
 

05 Bisque fire clay tiles

5. Bisque fire clay tiles.

 
 

06 Glaze clay tiles.

6. Glaze clay tiles.

 
 

001 © Raphael Andreolli

7. Fire glazed clay tiles.

 
 

08 Package and send BrickBark to client

8. Package and send BrickBark to client.

 
 

Facade prototype 600mm x 600mm.
Facade prototype 600mm x 600mm.

 
 

Each tile should be around 200mm x 200mm in dimension
Each tile should be around 200mm x 200mm in dimension.

 
 

During the drying and firing process the tiles shrink. This means the tiles need to be around 220mm x 220mm

 
 

001 © Raphael Andreolli

 
 

001 © Raphael Andreolli

 
 
001 © Raphael Andreolli

 
 

001 © Raphael Andreolli

 
 

001 © Raphael Andreolli

 
 

001 © Raphael Andreolli

 
 

001 © Raphael Andreolli

 
 

001 © Raphael Andreolli

 
 

Mid-review with Sir Peter Cook.
Mid-review with Sir Peter Cook.

 
 

Jacob Turner and me after our final presentation 20.5.2016.
Jacob Turner and me after our final presentation 20.5 2016.